Production Systems Engineer in Alabama Career Overview

As a Production Systems Engineer, your role is vital in enhancing manufacturing processes and ensuring operational efficiency. You focus on designing, analyzing, and optimizing production systems to improve productivity while maintaining quality standards. Key aspects of this role include:

  • Process Optimization: You work on streamlining operations to minimize waste and reduce production costs. This involves assessing current processes, identifying bottlenecks, and implementing improvements.

  • System Design and Implementation: You are responsible for developing systems that integrate machinery, technology, and labor effectively. Your designs cater to the unique requirements of various production environments, ensuring smooth workflows.

  • Collaboration: You frequently collaborate with cross-functional teams, including engineering, quality assurance, and supply chain, to ensure that production goals align with organizational objectives.

  • Data Analysis and Problem Solving: Utilizing data-driven approaches, you identify trends and issues within production systems. You analyze this data to inform decision-making and troubleshoot problems that arise during production.

  • Technical Expertise: You bring a strong understanding of engineering principles and modern manufacturing techniques. This knowledge is essential for implementing innovative solutions and staying current with industry advancements.

Your contributions as a Production Systems Engineer play a significant role in boosting efficiency, reducing costs, and enhancing the overall competitiveness of manufacturing operations within your industry.

Production Systems Engineer Salary in Alabama

Annual Median: $97,360
Hourly Median: $46.81

Data sourced from Career One Stop, provided by the BLS Occupational Employment and Wage Statistics wage estimates.

Required Education To Become a Production Systems Engineer in Alabama

To become a Production Systems Engineer, specific educational qualifications and training are essential. Here are the degree programs that align with this career path:

  • Industrial Engineering: This program focuses on optimizing complex processes and systems, emphasizing efficiency and productivity in manufacturing settings.

  • Manufacturing Engineering: This degree concentrates on designing, analyzing, and improving manufacturing processes. You will learn about materials, processes, and production systems.

  • Manufacturing Engineering Technology: A more hands-on approach to manufacturing processes and systems. This program often includes practical applications and technology management.

  • Mechatronics: This interdisciplinary program combines mechanical engineering, electronic engineering, and software engineering. It prepares you for working with automated systems and control mechanisms.

  • Robotics: This degree emphasizes design and control of robotic systems, automation solutions, and their applications in manufacturing environments.

  • Automation Engineering Technology: Focuses on designing and implementing automation systems. You will study control systems and the integration of various technologies in production processes.

  • Operations Management and Supervision: This degree covers principles of managing operations in production settings. It includes supply chain management, quality control, and project management.

These programs provide the foundational knowledge and skills necessary for a career in Production Systems Engineering.

Best Schools to become a Production Systems Engineer in Alabama 2024

Valencia College

Orlando, FL

In-State Tuition:$1,984
Out-of-State Tuition:$7,933
Admission Rate:N/A
Graduation Rate:45%
Total Enrollment:43,370

John C Calhoun State Community College

Tanner, AL

In-State Tuition:$3,750
Out-of-State Tuition:$7,500
Admission Rate:N/A
Graduation Rate:36%
Total Enrollment:8,163

Georgia Institute of Technology-Main Campus

Atlanta, GA

In-State Tuition:$10,258
Out-of-State Tuition:$31,370
Admission Rate:17%
Graduation Rate:93%
Total Enrollment:45,296

Fort Hays State University

Hays, KS

In-State Tuition:$4,140
Out-of-State Tuition:$14,580
Admission Rate:88%
Graduation Rate:51%
Total Enrollment:12,949

Southern New Hampshire University

Manchester, NH

In-State Tuition:$15,000
Out-of-State Tuition:$15,000
Admission Rate:96%
Graduation Rate:41%
Total Enrollment:164,091

Texas A & M University-College Station

College Station, TX

In-State Tuition:$8,815
Out-of-State Tuition:$36,239
Admission Rate:63%
Graduation Rate:84%
Total Enrollment:74,014
Production Systems Engineer Job Description:
  • Design, integrate, or improve manufacturing systems or related processes.
  • May work with commercial or industrial designers to refine product designs to increase producibility and decrease costs.

Production Systems Engineer Required Skills and Competencies in Alabama

  • Analytical Thinking: You will need to analyze complex systems and processes to identify inefficiencies and areas for improvement.

  • Problem-Solving Skills: A strong ability to troubleshoot and devise effective solutions to production challenges is essential.

  • Project Management: Competency in managing projects from inception to completion, including planning, execution, and monitoring of production schedules.

  • Technical Proficiency: Familiarity with automation technologies, production software, and various engineering tools is critical for optimizing manufacturing processes.

  • Systems Integration: You should be adept at integrating diverse systems and technologies to create efficient production workflows.

  • Communication Skills: Effective communication with team members, stakeholders, and management is necessary for conveying technical information and project updates.

  • Team Collaboration: Working collaboratively with engineers, production staff, and other departments is vital to align goals and achieve project objectives.

  • Attention to Detail: A keen eye for detail helps ensure quality control and adherence to safety standards in production processes.

  • Lean Manufacturing Knowledge: Understanding lean principles and methodologies can enhance efficiency and reduce waste in production systems.

  • Data Analysis: Proficiency in analyzing production data and metrics to make informed decisions and implement improvements.

  • Change Management: You should be skilled at helping teams adapt to new processes or systems to enhance production efficiency.

  • Quality Assurance: Knowledge of quality control processes and methodologies ensures that products meet industry standards and customer expectations.

Job Duties for Production Systems Engineers

  • Identify opportunities or implement changes to improve manufacturing processes or products or to reduce costs, using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards, or product design, materials and parts.

  • Investigate or resolve operational problems, such as material use variances or bottlenecks.

  • Troubleshoot new or existing product problems involving designs, materials, or processes.

Technologies and Skills Used by Production Systems Engineers

Computer aided design CAD software

  • Autodesk AutoCAD
  • Dassault Systemes SolidWorks

Desktop communications software

  • Eko

Electronic mail software

  • IBM Notes
  • Microsoft Outlook

Basic Skills

  • Reading work related information
  • Using math to solve problems

People and Technology Systems

  • Figuring out how a system should work and how changes in the future will affect it
  • Thinking about the pros and cons of different options and picking the best one

Problem Solving

  • Noticing a problem and figuring out the best way to solve it

Job Market and Opportunities for Production Systems Engineer in Alabama

The job market for Production Systems Engineers in Alabama is currently favorable, driven by the state’s expanding manufacturing sector and the emphasis on advanced technologies. Here are some key points to consider:

  • Demand for Skilled Professionals: As industries seek to enhance efficiency and integrate new technologies, the demand for Production Systems Engineers is increasing. Companies are looking for specialists who can optimize production processes, improve systems integration, and facilitate the transition to automated manufacturing.

  • Growth Potential: The overall growth for this profession is buoyed by advancements in automation and smart manufacturing. Industry forecasts indicate that as more companies adopt Industry 4.0 practices, the need for skilled engineers will continue to rise over the next few years. This trend is particularly notable in sectors such as automotive, aerospace, and machinery manufacturing.

  • Geographical Hotspots:

    • Birmingham: Known for its diverse industrial base, Birmingham presents numerous opportunities in manufacturing and engineering sectors. The city’s ongoing economic development initiatives foster a favorable environment for Production Systems Engineers.
    • Mobile: With its strong presence in shipbuilding and maritime industries, Mobile offers unique opportunities for engineers skilled in production systems. The growth in continental and international trade through the Port of Mobile enhances job prospects in this field.
    • Huntsville: The aerospace and defense industries are on the rise in Huntsville, creating a need for engineers who can manage complex production systems and processes. The presence of numerous military and space-related organizations increases opportunities in this region.
    • Montgomery: As a growing hub for various manufacturing industries, including aerospace and automotive, Montgomery is seeing an influx of job openings for Production Systems Engineers, reflecting the city's strategic growth initiatives.
  • Networking and Industry Events: Engaging in local industry events, trade shows, and networking opportunities can provide insights into job openings and company needs. Organizations such as the Alabama Robotics Technology Park frequently host events that focus on innovation and workforce development in manufacturing.

Staying informed about the evolving landscape in Alabama's manufacturing scene and engaging with industry professionals can greatly enhance your job search and career advancement as a Production Systems Engineer.

Additional Resources To Help You Become a Production Systems Engineer in Alabama

  • Society of Manufacturing Engineers (SME)
    An esteemed organization focused on advancing manufacturing and engineering practices. Membership offers networking opportunities, access to publications, and resources on best practices.
    Visit SME

  • Institute of Industrial Engineers (IIE)
    A professional association dedicated to the field of industrial engineering. They provide educational resources, conferences, and a diverse range of publications relevant to production systems.
    Visit IIE

  • American Society for Quality (ASQ)
    An organization that provides resources on quality control, management, and engineering principles that can be beneficial for production systems engineers seeking to improve operational efficiencies.
    Visit ASQ

  • National Institute of Standards and Technology (NIST)
    NIST offers various resources related to manufacturing technologies, standards, and guidelines that are useful for production systems engineers.
    Visit NIST

  • Journal of Manufacturing Science and Engineering
    A peer-reviewed journal that publishes the latest research and developments in manufacturing and engineering, which can provide valuable insights for production systems engineers.
    Visit ASME Journals

  • Coursera
    An online learning platform featuring courses from universities and organizations on topics like production systems, lean manufacturing, and supply chain management.
    Visit Coursera

  • edX
    Similar to Coursera, edX provides access to university-level courses on engineering, production systems, and related disciplines.
    Visit edX

  • LinkedIn Learning
    An online platform offering video courses on various professional skills, including production systems engineering, project management, and optimization techniques.
    Visit LinkedIn Learning

  • Alabama Industrial Development Training (IDT)
    Offers workforce training programs to support the industrial sector in Alabama, including resources for engineers and manufacturing professionals.
    Visit IDT

  • Books and Publications
    Consider exploring key texts like "Factory Physics" by Geoffrey G. Parker and "Operations Management" by William J. Stevenson for in-depth understanding of production systems concepts.

Ensure you utilize these resources to stay informed about the latest trends, research developments, and best practices in the field of Production Systems Engineering.

Frequently Asked Questions (FAQs) About Production Systems Engineer in Alabama

  • What does a Production Systems Engineer do?
    A Production Systems Engineer designs, analyzes, and optimizes production processes and systems to improve efficiency and reduce costs. Your role involves integrating various engineering principles to streamline operations, ensure quality, and enhance productivity.

  • What qualifications do I need to become a Production Systems Engineer?
    You typically need a bachelor's degree in industrial engineering, manufacturing engineering, or a related field. Many employers may also prefer candidates with relevant work experience or certifications such as Six Sigma or Lean Manufacturing.

  • What skills are essential for a Production Systems Engineer?
    Key skills include strong analytical abilities, problem-solving, knowledge of production processes, proficiency in statistical analysis, and familiarity with engineering design software. Communication and teamwork skills are also important as you will collaborate with various departments.

  • What industries employ Production Systems Engineers in Alabama?
    You can find opportunities in manufacturing, automotive, aerospace, and pharmaceuticals, among other industries. Alabama’s robust manufacturing sector, especially with companies like Hyundai and Mercedes-Benz, provides numerous prospects.

  • What is the average salary for a Production Systems Engineer in Alabama?
    As of 2023, the average salary for a Production Systems Engineer in Alabama ranges from $70,000 to $90,000 annually, depending on experience, education, and the specific sector.

  • Are there opportunities for advancement in this career?
    Yes, with experience, you can advance to senior engineering roles, management positions, or specialize in areas like project management, quality assurance, or supply chain management.

  • What advancements or technologies should I be aware of in this field?
    Familiarity with Industry 4.0 technologies, including automation, artificial intelligence, IoT, and advanced manufacturing techniques, is becoming increasingly important in optimizing production systems.

  • What professional organizations are beneficial for Production Systems Engineers?
    Joining organizations such as the Institute of Industrial and Systems Engineers (IISE) or the Society of Manufacturing Engineers (SME) can provide networking opportunities, resources, and industry updates.

  • Can I work remotely as a Production Systems Engineer?
    While many production-related roles require on-site presence due to the nature of manufacturing environments, some positions, especially in planning or analysis, may offer remote work options.

  • What is the typical work environment for a Production Systems Engineer?
    You will primarily work in a manufacturing environment. This includes spending time on the production floor to monitor systems, analyze workflows, and collaborate with production teams, in addition to office-based tasks involving design and analysis.