Plant Maintenance Mechanic in Illinois Career Overview

As a Plant Maintenance Mechanic, you play a vital role in ensuring the smooth operation of manufacturing and production facilities. Your responsibilities encompass a wide range of maintenance tasks that are critical to the efficiency and safety of the plant.

Key aspects of the role include:

  • Equipment Maintenance: You'll be responsible for performing routine maintenance and repairs on various types of machinery and equipment, which helps prevent unexpected breakdowns and downtime.

  • Troubleshooting: Identifying and diagnosing mechanical issues is a core part of your job. Using your expertise, you will assess problems and implement effective solutions to restore equipment to full functionality.

  • Safety Compliance: Adherence to safety regulations and standards is essential in your role. You ensure that all maintenance activities are conducted safely, protecting both yourself and your colleagues.

  • Collaboration: Working alongside other maintenance personnel, engineers, and production staff, you contribute to a cooperative work environment that fosters efficiency.

  • Record Keeping: Maintaining accurate records of maintenance activities, repairs, and inspections is crucial for tracking equipment performance and planning future maintenance schedules.

  • Continuous Improvement: Engaging in ongoing learning about new technologies and techniques in plant maintenance allows you to enhance your skills and apply best practices in your work.

The role of a Plant Maintenance Mechanic is essential for minimizing operational disruptions, ensuring product quality, and enhancing the lifespan of machinery, making you an integral part of the manufacturing process.

Plant Maintenance Mechanic Salary in Illinois

Annual Median: $50,010
Hourly Median: $24.04

Data sourced from Career One Stop, provided by the BLS Occupational Employment and Wage Statistics wage estimates.

Required Education To Become a Plant Maintenance Mechanic in Illinois

To become a Plant Maintenance Mechanic in Illinois, you will need a combination of formal education and practical training. The following degree programs are recommended:

  • Industrial Mechanics and Maintenance Technology

    • Focuses on the skills necessary for troubleshooting and maintaining industrial machinery. This program typically covers mechanical systems, hydraulics, and pneumatics.
  • Heavy Industrial Equipment Maintenance Technology

    • Emphasizes the repair and maintenance of heavy machinery used in industrial settings. Coursework may include diesel technology, electrical systems, and equipment diagnostics.
  • Plant Nursery Operations and Management

    • Provides knowledge related to the management of plant nurseries, including equipment maintenance specific to horticulture. This program often covers plant care and mechanical systems relevant to agricultural production.
  • Electrical and Electronics Maintenance and Repair Technology

    • Concentrates on electrical systems and electronic devices used in industrial settings. This program usually includes training in circuit design, troubleshooting, and digital electronics.
  • Agricultural Mechanics and Equipment/Machine Technology

    • Focuses on the maintenance and repair of agricultural machinery. You will learn about equipment operation, repair techniques, and safety protocols relevant to the agricultural industry.

In addition to formal education, apprenticeships or on-the-job training may also be beneficial in gaining practical experience that is vital for this career.

Best Schools to become a Plant Maintenance Mechanic in Illinois 2024

Gadsden State Community College

Gadsden, AL

In-State Tuition:$4,000
Out-of-State Tuition:$8,000
Admission Rate:N/A
Graduation Rate:25%
Total Enrollment:4,352

Georgia Northwestern Technical College

Rome, GA

In-State Tuition:$2,400
Out-of-State Tuition:$4,800
Admission Rate:N/A
Graduation Rate:49%
Total Enrollment:6,141

Elizabethtown Community and Technical College

Elizabethtown, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:42%
Total Enrollment:5,648

Bluegrass Community and Technical College

Lexington, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:35%
Total Enrollment:10,318

Owensboro Community and Technical College

Owensboro, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:47%
Total Enrollment:4,621

MIAT College of Technology

Canton, MI

In-State Tuition:$14,678
Out-of-State Tuition:$14,678
Admission Rate:99%
Graduation Rate:61%
Total Enrollment:1,303
Plant Maintenance Mechanic Job Description:
  • Perform work involving the skills of two or more maintenance or craft occupations to keep machines, mechanical equipment, or the structure of a building in repair.
  • Duties may involve pipe fitting; HVAC maintenance; insulating; welding; machining; carpentry; repairing electrical or mechanical equipment; installing, aligning, and balancing new equipment; and repairing buildings, floors, or stairs.

Plant Maintenance Mechanic Required Skills and Competencies in Illinois

  • Mechanical Aptitude: You possess a fundamental understanding of mechanical systems and components, enabling you to diagnose issues effectively and perform necessary repairs.

  • Electrical Knowledge: You are familiar with electrical systems, including wiring and circuit troubleshooting, allowing you to handle basic electrical repairs safely.

  • Problem-Solving Skills: You can analyze issues quickly and devise practical solutions, ensuring minimal downtime and efficient operations.

  • Attention to Detail: You demonstrate a high level of precision in your work, ensuring that repairs and maintenance tasks meet safety and quality standards.

  • Technical Proficiency: You are adept at using various tools and machinery, including diagnostic equipment, hand tools, and power tools, to carry out maintenance tasks effectively.

  • Safety Awareness: You understand workplace safety standards and practices, enabling you to maintain a safe working environment and mitigate risks.

  • Physical Stamina: You possess the physical strength and endurance to perform labor-intensive tasks, which may include climbing, lifting heavy machinery, or working in confined spaces.

  • Teamwork and Communication Skills: You can collaborate with other team members, sharing information and reporting issues clearly to ensure smooth operations.

  • Time Management: You effectively prioritize tasks and manage your time to ensure maintenance schedules are met without compromising quality.

  • Adaptability: You are flexible and able to adjust to changing priorities or unexpected challenges that arise in a fast-paced industrial environment.

Job Duties for Plant Maintenance Mechanics

  • Adjust functional parts of devices or control instruments, using hand tools, levels, plumb bobs, or straightedges.

  • Inspect, operate, or test machinery or equipment to diagnose machine malfunctions.

  • Perform routine maintenance, such as inspecting drives, motors, or belts, checking fluid levels, replacing filters, or doing other preventive maintenance actions.

Technologies and Skills Used by Plant Maintenance Mechanics

Computer aided design CAD software

  • Autodesk AutoCAD
  • Dassault Systemes CATIA

Operating system software

  • Apple macOS
  • Linux

Video creation and editing software

  • Loom
  • YouTube

Basic Skills

  • Figuring out how to use new ideas or things
  • Thinking about the pros and cons of different ways to solve a problem

Problem Solving

  • Noticing a problem and figuring out the best way to solve it

Job Market and Opportunities for Plant Maintenance Mechanic in Illinois

The job market for Plant Maintenance Mechanics in Illinois is characterized by several factors that indicate a strong demand for skilled professionals in this field.

  • Demand for Skilled Workers: With an increasing emphasis on operational efficiency and equipment reliability, industries such as manufacturing, food processing, and pharmaceuticals are seeking qualified Plant Maintenance Mechanics to maintain and repair machinery. This demand is driven by the need for continuous production and the maintenance of high safety standards.

  • Growth Potential: The Bureau of Labor Statistics projects steady growth in the employment of maintenance mechanics. As industries invest in new technologies and older facilities continue to operate, the need for experienced mechanics who can handle both routine maintenance and emergency repairs will remain strong. This sector also benefits from the trend of automation, as new machinery and systems require ongoing maintenance and troubleshooting.

  • Geographical Hotspots: In Illinois, several regions are particularly conducive to opportunities for Plant Maintenance Mechanics:

    • Chicago Metropolitan Area: As the economic hub of the state, Chicago boasts a high concentration of manufacturing facilities and warehouses, generating a steady demand for maintenance mechanics.
    • Rockford: This area is known for its manufacturing base, particularly in the aerospace and automotive industries, making it a viable location for job prospects.
    • Peoria and the Central Illinois Region: Home to several heavy equipment manufacturers and agricultural companies, Peoria presents numerous opportunities for maintenance roles.
    • Southern Illinois: Areas such as Carbondale and Harrisburg are seeing growth in manufacturing and processing plants, expanding the job market for maintenance mechanics.

In summary, the demand for Plant Maintenance Mechanics in Illinois is robust, with significant growth potential and numerous geographical hotspots where opportunities abound. As a professional in this field, you can expect a favorable job market that is likely to continue expanding in the coming years.

Additional Resources To Help You Become a Plant Maintenance Mechanic in Illinois

  • Illinois Department of Employment Security (IDES)
    This website provides information on job outlooks, wages, and local job listings for plant maintenance mechanics in Illinois.
    Illinois Department of Employment Security

  • Bureau of Labor Statistics (BLS)
    The BLS offers detailed statistics and reports on employment trends, job duties, and educational requirements for maintenance workers, including plant maintenance mechanics.
    Bureau of Labor Statistics - Industrial Machinery Mechanics

  • International Union of Operating Engineers (IUOE)
    IUOE provides resources on training, apprenticeships, and workforce development for mechanics and operators in industrial settings.
    International Union of Operating Engineers

  • National Institute for Certification in Engineering Technologies (NICET)
    NICET offers certification programs that can enhance your credentials as a maintenance mechanic. Their website includes details on certifications specific to industrial maintenance.
    NICET Certifications

  • American Society of Mechanical Engineers (ASME)
    ASME provides resources including training, certification, and networking opportunities for professionals in mechanical engineering and maintenance.
    American Society of Mechanical Engineers

  • Hands-on Training Programs
    Check local community colleges and technical schools in Illinois, such as the College of DuPage and Elgin Community College, for programs offering specialized training in maintenance mechanics. Many institutions provide resources and information about their programs online.
    College of DuPage
    Elgin Community College

  • Manufacturing Extension Partnership (MEP)
    MEP helps manufacturers improve productivity and competitiveness. It provides resources that may benefit plant maintenance professionals looking to expand their skills.
    Manufacturing Extension Partnership

  • Occupational Safety and Health Administration (OSHA)
    OSHA provides regulations and safety resources crucial for maintenance work in plants. Familiarize yourself with their guidelines to ensure compliance while performing maintenance tasks.
    OSHA

  • Trade Publications and Industry Journals
    Consider subscribing to publications such as "Plant Engineering" and "Maintenance Technology" for the latest trends, tools, and technologies in plant maintenance.
    Plant Engineering
    Maintenance Technology

  • LinkedIn Groups and Professional Networking
    Join LinkedIn groups related to plant maintenance and industrial work to network with professionals in the field, share resources, and stay informed about industry developments. Search for terms like “Plant Maintenance” or “Industrial Repair.”

Utilize these resources to expand your knowledge and enhance your career as a plant maintenance mechanic in Illinois.

Frequently Asked Questions (FAQs) About Plant Maintenance Mechanic in Illinois

  • What are the primary responsibilities of a Plant Maintenance Mechanic?
    As a Plant Maintenance Mechanic, your main tasks include maintaining, repairing, and troubleshooting machinery and equipment within a plant. You will perform routine inspections, replace faulty parts, and ensure that all equipment operates efficiently to avoid downtime.

  • What qualifications do I need to become a Plant Maintenance Mechanic in Illinois?
    Typically, you need a high school diploma or GED, along with vocational training or an associate degree in industrial maintenance or a related field. Additionally, hands-on experience through apprenticeships or prior work in maintenance is highly beneficial.

  • Is certification necessary for a Plant Maintenance Mechanic?
    While certification is not always required, obtaining certifications such as the Certified Maintenance and Reliability Technician (CMRT) or other industry-recognized credentials can enhance your job prospects and demonstrate your expertise.

  • What skills are important for success in this career?
    Essential skills include:

    • Mechanical aptitude
    • Problem-solving abilities
    • Attention to detail
    • Basic electrical knowledge
    • Proficiency in using hand tools and machinery
    • Strong communication skills to work with team members and management
  • What industries employ Plant Maintenance Mechanics?
    Plant Maintenance Mechanics are in demand across various industries, including manufacturing, utilities, food processing, chemical production, and pharmaceuticals. Each sector presents unique machinery and maintenance challenges.

  • What is the typical work environment for a Plant Maintenance Mechanic?
    You will primarily work in industrial settings, which may include manufacturing facilities, power plants, or warehouses. The environment can be noisy and involve physical labor, often requiring the use of personal protective equipment (PPE).

  • What is the job outlook for Plant Maintenance Mechanics in Illinois?
    The job outlook is favorable, as industries continue to rely on well-maintained machinery to operate efficiently. Employment opportunities are expected to grow due to the ongoing need for skilled maintenance workers as equipment ages and technology advances.

  • What is the average salary for a Plant Maintenance Mechanic in Illinois?
    As of recent data, the average salary for a Plant Maintenance Mechanic in Illinois ranges from approximately $50,000 to $70,000 per year, depending on experience, certifications, and the specific industry.

  • Are there opportunities for advancement in this career?
    Yes, there are several pathways for advancement. With experience and additional training, you could move into supervisory roles, specialized maintenance positions, or even management positions within the maintenance department.

  • What are some common challenges faced by Plant Maintenance Mechanics?
    You may encounter challenges such as working with outdated machinery, troubleshooting complex mechanical issues, and managing time effectively to prevent production delays. Additionally, you may need to work irregular hours or be on call for emergencies.