Refractory Mason in Texas Career Overview

As a Refractory Mason, your primary responsibility involves the installation, repair, and maintenance of refractory materials used to line high-temperature structures such as furnaces, kilns, and boilers. This specialized trade plays a significant role in various industries, including manufacturing, petrochemicals, and metal production.

Key aspects of the role include:

  • Material Expertise: You work with high-performance materials designed to withstand extreme temperatures and corrosive environments. Understanding the properties and applications of these materials is essential for ensuring operational efficiency and safety.

  • Precision and Detail Orientation: The job requires meticulous attention to detail as you create precise installations that enhance the thermal management of industrial processes. Ensuring that the refractory linings fit well and are properly secured is vital to prevent costly failures.

  • Safety Considerations: Given the nature of the work, you must prioritize safety. This involves adhering to strict industry regulations and protocols while working in potentially hazardous environments.

  • Problem Solving: The role often requires you to troubleshoot failures in refractory linings, conducting repairs or replacements as necessary. Your ability to identify issues quickly helps minimize downtime in industrial operations.

  • Collaboration: As a Refractory Mason, you typically work as part of a team alongside engineers, contractors, and other skilled tradespeople. Effective communication and coordination are essential for the successful completion of projects.

Your work ensures the integrity and longevity of industrial equipment, ultimately contributing to the productivity and safety of operations in Texas's diverse industrial landscape.

Refractory Mason Salary in Texas

Annual Median: $50,460
Hourly Median: $24.26

Data sourced from Career One Stop, provided by the BLS Occupational Employment and Wage Statistics wage estimates.

Required Education To Become a Refractory Mason in Texas

To become a Refractory Mason, you will need to obtain the necessary educational qualifications and training. Below are the recommended college degree programs that can support your career in this field:

  • Masonry Technology
    This program provides foundational knowledge and skills in masonry construction, including bricklaying and stonework. You will learn about various materials, tools, and techniques used in refractory masonry.

  • Construction Heavy Equipment and Earthmoving Equipment Operation Technology
    This degree focuses on operating heavy machinery commonly used in construction projects. Developing proficiency in these tools is beneficial, as they may be used in conjunction with refractory installation and maintenance tasks.

  • Agricultural Mechanics and Equipment/Machine Technology
    This program covers the mechanics of machines and equipment used in agriculture. The principles learned can apply to handling and operating specialized machinery relevant to refractory work.

  • Industrial Mechanics and Maintenance Technology
    This degree focuses on machinery maintenance and repair. Understanding industrial equipment is vital, as refractory materials are often installed in high-heat and high-stress environments, requiring precise handling and maintenance.

Each of these educational paths offers valuable insights and skills that can prepare you for a successful career as a Refractory Mason.

Best Schools to become a Refractory Mason in Texas 2024

Gadsden State Community College

Gadsden, AL

In-State Tuition:$4,000
Out-of-State Tuition:$8,000
Admission Rate:N/A
Graduation Rate:25%
Total Enrollment:4,352

Georgia Northwestern Technical College

Rome, GA

In-State Tuition:$2,400
Out-of-State Tuition:$4,800
Admission Rate:N/A
Graduation Rate:49%
Total Enrollment:6,141

Elizabethtown Community and Technical College

Elizabethtown, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:42%
Total Enrollment:5,648

Bluegrass Community and Technical College

Lexington, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:35%
Total Enrollment:10,318

Owensboro Community and Technical College

Owensboro, KY

In-State Tuition:$4,368
Out-of-State Tuition:$15,288
Admission Rate:N/A
Graduation Rate:47%
Total Enrollment:4,621

MIAT College of Technology

Canton, MI

In-State Tuition:$14,678
Out-of-State Tuition:$14,678
Admission Rate:99%
Graduation Rate:61%
Total Enrollment:1,303
Refractory Mason Job Description:
  • Lay and bind building materials, such as brick, structural tile, concrete block, cinder block, glass block, and terra-cotta block, with mortar and other substances, to construct or repair walls, partitions, arches, sewers, and other structures.

Refractory Mason Required Skills and Competencies in Texas

  • Attention to Detail: You must carefully follow technical specifications and blueprints to ensure every installation is accurate and meets safety standards.

  • Manual Dexterity: Strong hand-eye coordination is essential as you work with various tools and materials, often in tight or awkward spaces.

  • Physical Stamina: The job requires prolonged periods of standing, bending, and lifting heavy materials, necessitating good physical fitness.

  • Problem-Solving Skills: You will frequently encounter challenges that require immediate solutions, whether it's fixing a design flaw or adjusting materials on the fly.

  • Knowledge of Materials: Familiarity with various refractory materials and their properties is vital for selecting the right products for each job.

  • Understanding of Heat Transfer: A solid grasp of how heat behaves in different environments helps you optimize the installation of refractory linings.

  • Welding and Fabrication Skills: Proficiency in welding techniques and metalworking enables you to construct and install necessary fixtures.

  • Communication Skills: You need to accurately convey your ideas and collaborate effectively with team members and supervisors, as well as to follow instructions precisely.

  • Safety Awareness: Comprehension of safety regulations and practices is crucial to minimize risks during installation and maintenance.

  • Time Management: You should be capable of setting priorities and managing your time efficiently to meet project deadlines without compromising quality.

  • Adaptability: Flexibility in adapting to changing job site conditions or project specifications is essential for successful completion of your work.

Job Duties for Refractory Masons

  • Apply and smooth mortar or other mixture over work surface.

  • Construct corners by fastening in plumb position a corner pole or building a corner pyramid of bricks, and filling in between the corners using a line from corner to corner to guide each course, or layer, of brick.

  • Measure distance from reference points and mark guidelines to lay out work, using plumb bobs and levels.

Technologies and Skills Used by Refractory Masons

Accounting software

  • Intuit QuickBooks

Project management software

  • Daystar iStructural.com
  • Estimating software

Spreadsheet software

  • Microsoft Excel

Basic Skills

  • Keeping track of how well people and/or groups are doing in order to make improvements
  • Thinking about the pros and cons of different ways to solve a problem

Problem Solving

  • Noticing a problem and figuring out the best way to solve it

Job Market and Opportunities for Refractory Mason in Texas

The job market for refractory masons in Texas has presented a favorable landscape in recent years. Here are the key components that define the current opportunities and demand within this field:

  • High Demand: The growing industries in Texas, particularly in oil and gas, manufacturing, and power generation, create a consistent need for refractory masons. These sectors rely on high-temperature installations, requiring skilled professionals for the construction and maintenance of industrial furnaces, kilns, and reactors.

  • Growth Potential: Projections indicate continued growth in the construction and maintenance of industrial facilities, which often incorporates refractory work. As these industries expand or modernize, they will require more refractory masons, offering job security and potential for advancement within the field.

  • Geographical Hotspots:

    • Houston: Known for its strong presence in the oil and gas sector, Houston has a high concentration of refineries and industrial plants that require refractory services.
    • Dallas-Fort Worth: As a growing economic hub, this area has seen an influx of manufacturing and energy facilities, increasing the demand for skilled refractory masons.
    • Austin: The tech boom in Austin is extending to traditional industries, and while not a primary source of refractory work, there are emerging opportunities related to clean energy facilities.
    • Corpus Christi: With several major refineries located in this area, Corpus Christi presents a steady stream of work for refractory professionals.
    • San Antonio: Known for its manufacturing base, San Antonio is another city where the demand for refractory work has remained stable.
  • Industry Trends: As companies continue to emphasize efficiency and technology, refractory masons who are familiar with advanced materials and methods will find themselves at an advantage in the job market. Market shifts towards eco-friendly solutions in industries may also drive the need for innovative refractory applications.

  • Networking Opportunities: Engaging with professional organizations, industry-specific conferences, and local trade shows can contribute to better job prospects. These platforms often facilitate connections with potential employers and peers, enhancing your professional network.

In summary, the job market for refractory masons in Texas is buoyed by strong demand and favorable growth prospects, particularly in key industries and geographic areas.

Top Related Careers to Refractory Mason 2024

Additional Resources To Help You Become a Refractory Mason in Texas

  • National Association of Minorities in Construction (NAMC)
    A professional organization that supports diversity in the construction industry. They provide resources for training, networking, and career advancement.
    NAMC Website

  • International Union of Bricklayers and Allied Craftworkers (BAC)
    This union offers training programs and resources for bricklayers and masons, focusing on skills, safety, and labor relations.
    BAC Website

  • American Society of Concrete Contractors (ASCC)
    The ASCC is a national organization that provides support, education, and resources for concrete contractors, which may also include refractory work.
    ASCC Website

  • Texas State Board of Plumbing Examiners
    This state office provides regulatory information and training resources pertinent to masonry professionals working with plumbing systems that may intersect with refractory work.
    Texas State Board of Plumbing Examiners Website

  • Safety and Health Administration (OSHA)
    The OSHA website offers extensive resources on workplace safety, relevant regulations, and training materials specifically for masonry and construction environments.
    OSHA Website

  • American Refractory Institute (ARI)
    This institution focuses on the education and development of professionals in the refractories industry, offering certification programs and technical resources.
    ARI Website

  • Vocational Training Programs
    Explore community colleges and vocational schools in Texas that offer specialized training in masonry and refractory materials. Check out programs at schools like:

  • Books and Publications
    Consider reading the following for in-depth industry knowledge:

    • "Refractories Handbook" by Charles Schacht
    • "Manufacturing and Engineering of Advanced Materials" by Tarasankar Debnath
  • Networking Events and Trade Shows
    Attend industry-related events such as trade shows and mixers. Check organizations like the Mason Contractors Association of America for upcoming events. MCAA Events

  • LinkedIn
    Join professional groups focused on masonry and refractories for networking and opportunities. Search for groups like "Masonry Professionals" and "Refractory Industry Professionals."
    LinkedIn

Utilizing these resources will help you enhance your knowledge, skills, and connectivity within the refractory masonry field.

Frequently Asked Questions (FAQs) About Refractory Mason in Texas

  • What is a refractory mason?
    A refractory mason specializes in the installation, maintenance, and repair of heat-resistant materials, known as refractories, in industrial settings. These materials are crucial for high-temperature environments, such as kilns, furnaces, and incinerators.

  • What qualifications do I need to become a refractory mason in Texas?
    Typically, you need a high school diploma or GED. Many employers prefer candidates who have completed an apprenticeship program or have relevant work experience in masonry, construction, or a related field.

  • Is on-the-job training available?
    Yes, many companies offer extensive on-the-job training for new hires. This training may involve learning various aspects of refractory installation, safety protocols, and equipment operation.

  • What skills are important for a refractory mason?
    Essential skills include:

    • Strong physical stamina and manual dexterity
    • Knowledge of refractory materials and their properties
    • Ability to read blueprints and technical drawings
    • Problem-solving skills to address installation challenges
    • Safety awareness pertaining to high-temperature environments
  • What are the working conditions like?
    Refractory masons typically work in industrial settings, which can be noisy and involve exposure to high temperatures. The job may also require working in confined spaces or at heights, and proper safety gear is essential.

  • What is the job outlook for refractory masons in Texas?
    The demand for refractory masons is expected to remain steady, driven by the ongoing needs of industries such as manufacturing, energy, and construction. However, specific job availability can fluctuate based on regional economic conditions.

  • How much can I expect to earn as a refractory mason?
    As of October 2023, the average salary for refractory masons in Texas can vary based on experience and location, with entry-level positions starting around $15 to $20 per hour, while more experienced professionals can earn $25 to $35 per hour or more.

  • Are there any certifications I should pursue?
    While specific certifications are not always required, obtaining certifications related to masonry or safety (such as OSHA training) can enhance your employability and demonstrate your commitment to the profession.

  • What career advancement opportunities are available?
    With experience, you can advance to supervisory roles, project management, or specialized positions in refractory engineering. Continuing education and certification can further enhance your career trajectory.

  • What industries commonly employ refractory masons?
    Refractory masons are primarily employed in industries such as:

    • Metal production (steel, aluminum)
    • Cement and lime manufacturing
    • Petrochemical and chemical processing
    • Power generation
  • Are there companies in Texas that frequently hire refractory masons?
    Yes, numerous companies across Texas are known for employing refractory masons, particularly in industrial areas like Houston, Dallas, and San Antonio. Companies in construction, manufacturing, and energy sectors often look for skilled masons.